Tungsten Carbide Processing is a type of coating and cutting tool that is made of tungsten carbide. It is well known for its excellent corrosion resistance and can be customized to fit any shape, such as round, square, or rectangular. The product has a high tolerance of ±0.01mm, making it an ideal choice for tough applications. It is a great choice for tungsten carbide coating and tungsten cutting tool applications, as it is not only durable, but also highly precise.
Features:Tungsten carbide is an incredibly versatile material that is known for its exceptional properties and widespread applications.
Exceptional Hardness: Tungsten carbide ranks among the hardest materials available, making it ideal for applications requiring wear resistance and durability.
High Strength: Tungsten carbide parts have a high strength, enabling them to withstand heavy loads, impacts, and harsh environments without deformation or failure.
Superior Wear Resistance: Tungsten carbide parts have excellent wear resistance, making them suitable for applications involving abrasion, erosion, and high-intensity wear conditions.
Extended Tool Life: Products made from tungsten carbide have a significantly longer tool life compared to traditional materials, resulting in reduced need for frequent replacements and increased overall productivity.
Corrosion Resistance: Tungsten carbide also displays good resistance to corrosion, making it suitable for use in harsh chemical environments and applications where protection against corrosion is essential.
High Temperature Resistance: Tungsten carbide can maintain its strength and hardness even at high temperatures, enabling it to withstand extreme heat and thermal cycling without deformation or loss of performance.
Excellent Thermal Conductivity: Tungsten carbide has high thermal conductivity, allowing for efficient heat dissipation and reducing the risk of thermal damage to the tool or workpiece during processing.
Precision Machining: Tungsten carbide can be precisely machined to achieve complex shapes and tight tolerances, ensuring accuracy and consistency in the finished products.
Versatile Applications: Tungsten carbide processing finds applications in various industries, including metalworking, mining, oil and gas, automotive, aerospace, and cutting tools.
Cost-Effective Solution: Despite its initial higher cost compared to traditional materials, tungsten carbide processing offers a cost-effective solution in the long run due to its extended tool life, reduced downtime, and increased productivity.
Technical Parameters:| Parameter | Value |
|---|---|
| Product Name | Tungsten Carbide Processing |
| Size | Customized |
| Material | Tungsten Carbide |
| Tolerance | ±0.01mm |
| Impact Resistance | Excellent |
| Hardness | HRC90-HRC95 |
| Heat Resistance | ≤900℃ |
| Shape | Round, Square, Rectangular |
| Density | 14.5-15.0g/cm3 |
| Processing Method | Cutting, Grinding, Polishing |
Tungsten carbide is extensively used in various fields due to its excellent properties such as wear resistance, mechanical strength and biocompatibility. It has become the top choice of many industries.
In cutting tools, tungsten carbide is employed to make hardened tips and cutting edges for drills, end mills, taps, reamers and other tooling used in material removal processes.
Tungsten carbide is also an ideal material for wear parts. These parts are applied in various applications, such as bulldozer blades, excavator teeth, conveyor skip plates and chute liners.
Parts made of tungsten carbide can be also found in dies and molds. Because of its characteristics, it is often utilized in forming and stamping dies for shaping metal or plastic material.
Tungsten carbide is now extensively used in orthopedic implants too. Its biocompatibility and mechanical strength make it an ideal material for making joint replacement components like knee and hip prosthetics.
Oil and gas drilling operations heavily depend on the tungsten carbide drill bits to efficiently drill through hard rock formations underwater.
Tungsten carbide coating or inserts are employed in wind turbine components in order to protect the wear surfaces in gear systems and blade pitch mechanisms.
In downhole drilling tools, tungsten carbide is also found. Its hardness is suitable for coring bits, underreamers and industrial core drills.
Tungsten carbide is commonly used in abrasives. It can be processed into particles and grains for use in coated and bonded abrasives for polishing and grinding.
Besides the areas mentioned, tungsten carbide is also frequently used in jewelry industry, as its density and color properties fulfill the requirements in making components like rings, cufflinks and pendants.
Support and Services:We provide technical support and services for Tungsten Carbide Processing. Our services include:
We are also available to provide assistance with troubleshooting, repair, and maintenance of tungsten carbide processing equipment.
Packing and Shipping:
Tungsten carbide processing requires secure packaging to ensure the product is not damaged during shipping. Each item is packaged in a sealed bag with cushioning material. The packages are then placed in packaging boxes or cartons to guarantee the safety of the product during the shipping process. The shipping boxes are then sealed with industrial-strength adhesive tape.
The packages are then shipped using reliable carriers, such as UPS, FedEx, and DHL. They are tracked from the time of shipment until they arrive at their destination. We use a variety of shipping methods, including overnight, two-day, and ground shipping, to ensure that the product arrives on time.
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